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GallaghersArt

3D Printer Design

Wednesday, November 20, 2019

Gallaghersart mjg bt a045 050 101 81upload from My 3D Printer Designs GallaghersArt_gallaghersart_mjg_bt_a045_050_101_81upload.jpg - CoreXY Stacked Racks

I have been working on several different types of additive and subtractive systems. SO far only making them to the CAD designs. Due to current world issues I’m just posting them to share.

I would love to find funding to get these designs built and tested. My main goal was a server stack like system.

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Up to 10 systems stacked on top of each other using same foot space.

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All wires, filament, laser and such would be access from the sides of units.

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Modular system for varying uses and heights.

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Large 500mm x 500mm additive build plate, with 3 Z axes.

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All motors outside of chamber (currently only one of the Z axis motors is within chamber)

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Front and back of unit will be separated by air tight walls, (Front of system is used for main access, back will be heated to 40c and will be air intake for printers, Air outtake from each chamber to a series of air filters then exit building(

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FDM Filament will be on back of units and pre heated.

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Large laser modules will be on back of printers.

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All most all motors and electrical will be on the front of the printers at a cooler temperature than chambers and rear of systems.

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A 3x remote drive dual gear (8mm larger) extruder.

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Large corporation rack of printers, systems with modules from 1-6 FDM nozzles, 1-2 high power laser, 1-6 low power engraver lasers, Basic CNC per bay. With up to 8 bays per rack

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Image with 0_5-30R2 within image is my goal for the hot end. Shown 6 into 1 nozzle, water cold, Spring plate above mixing chamber will connect to solenoid to change size of mixing chamber when retraction is needed – no pulling filament back from hotend,

Spec’s

Modular system for various corexy and cnc motion system. Below items can be placed in a bay on the rack, each bay can be of different heights.

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1-2 Hight power Laser cutter

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1-6 FDM Nozzles

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1-6 Low power laser engravers

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Light CNC CoreXY

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Med CNC with rails and ball screws

Options

Dual front screens (1x touch, 1 LCD with status)

One Rear touch screen

1-3x cameras

500+mm x 500+mm FDM workspace

FDM bays in images is 360mm on the Z axis per pay with 200mm of printable Z height.

All cables and filaments are side loaded to hotend. Front links are for water cooler, and electronics. Back will be for Filaments rolls and Power system for High power Laser.

3x Z axis rails with ball screw

2x 15mm rails for Y axis, 2x 15mm rails for X axis.

Belt reduction for all motors

Entire hot bed easy in and out, along with magnetic plates.

Pooled Filament groups, 6 into 1 hot end can have multiple groups of like typed filaments. And when one of the filaments in a group runs out system will alert staff and just switch to another spool of filament in groups until new rolls are put into place.

Cool space in front of system, closed off from back of unit. The space behind or the back of the system will be temp controlled room for maximum printing.

3 into 1 using Chinese Worm gears 1.0 20 tooth

Due to COVID19 I never received the worm gears ordered in November, Posting source files and such for reference.

This would use 3 worm sets for my 3 into 1 3D printer.

Custom 05 30R2 Worm Gears and similar

Working to shrink the size of the unit while using larger gear hobs for the filament movement I designed these to use a single piece for filament and Worm Gears. Was talking with production site across the globe and all seem to agree this would work.

Gallery
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Gallaghersart mjg bt a045 050 101 81upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_81upload.jpg - CoreXY Stacked Racks
CoreXY Stacked Racks
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Gallaghersart gears 69 china 3in1 a from My 3D Printer Designs gallaghersart_gears_69_china_3in1_a.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1
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Gallaghersart gears 69 china 3in1 a2 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_a2.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Top View
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Top View
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Gallaghersart gears 69 china 3in1 a3 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_a3.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Side View
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Side View
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Gallaghersart gears 69 china 3in1 a4 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_a4.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Bottom View
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Bottom View
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743.8 KiB
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Gallaghersart gears 69 china 3in1 a5 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_a5.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Gear / Filament access
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Gear / Filament access
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1.18 MiB
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Gallaghersart gears 69 china 3in1 b from My 3D Printer Designs gallaghersart_gears_69_china_3in1_b.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Parts
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Parts
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Gallaghersart gears 69 china 3in1 b2 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_b2.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Top Module
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Top Module
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Gallaghersart gears 69 china 3in1 b3 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_b3.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1 - Bottom Module
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1 - Bottom Module
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1.17 MiB
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Gallaghersart gears 69 china 3in1 b4 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_b4.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.1 - 3x 1.0 20t Worm with Large Dual Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.1 - 3x 1.0 20t Worm with Large Dual Gears
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1.4 MiB
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Gallaghersart gears 69 china 3in1 c from My 3D Printer Designs gallaghersart_gears_69_china_3in1_c.jpg - 3x Remote Large Dual Gears 1.0 20t Worm  Filament Extruder ver. 0.1
3x Remote Large Dual Gears 1.0 20t Worm Filament Extruder ver. 0.1
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Gallaghersart gears 69 china 3in1 d from My 3D Printer Designs gallaghersart_gears_69_china_3in1_d.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.1 - Bottom Module with Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.1 - Bottom Module with Gears
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Gallaghersart gears 69 china 3in1 d2 from My 3D Printer Designs gallaghersart_gears_69_china_3in1_d2.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.1 - Bottom Module with Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.1 - Bottom Module with Gears
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Gallaghersart gears 69 china a from My 3D Printer Designs gallaghersart_gears_69_china_a.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.01 - 3x 1.0 20t Worm with Large Dual Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.01 - 3x 1.0 20t Worm with Large Dual Gears
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1.16 MiB
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Gallaghersart gears 69 china b from My 3D Printer Designs gallaghersart_gears_69_china_b.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.01 - 3x 1.0 20t Worm with Large Dual Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.01 - 3x 1.0 20t Worm with Large Dual Gears
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1.36 MiB
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Gallaghersart gears 69 china c from My 3D Printer Designs gallaghersart_gears_69_china_c.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.01 - 3x 1.0 20t Worm with Large Dual Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.01 - 3x 1.0 20t Worm with Large Dual Gears
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Gallaghersart gears 69 g05 20t a from My 3D Printer Designs gallaghersart_gears_69_g05_20t_a.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.2 - Custom 05 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.2 - Custom 05 20t Worm Gears
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Gallaghersart gears 69 g05 20t b from My 3D Printer Designs gallaghersart_gears_69_g05_20t_b.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.2 - Custom 05 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.2 - Custom 05 20t Worm Gears
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Gallaghersart gears 69 g05 20t c from My 3D Printer Designs gallaghersart_gears_69_g05_20t_c.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.2 - Custom 05 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.2 - Custom 05 20t Worm Gears
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Gallaghersart gears 69 g05 30r2 a from My 3D Printer Designs gallaghersart_gears_69_g05_30r2_a.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
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Gallaghersart gears 69 g05 30r2 b from My 3D Printer Designs gallaghersart_gears_69_g05_30r2_b.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
Download Original 4096 x 2165

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Gallaghersart gears 69 g05 30r2 c from My 3D Printer Designs gallaghersart_gears_69_g05_30r2_c.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
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1.86 MiB
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Gallaghersart gears 69 g05 30r2 d from My 3D Printer Designs gallaghersart_gears_69_g05_30r2_d.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
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Gallaghersart gears 69 g05 30r2 e from My 3D Printer Designs gallaghersart_gears_69_g05_30r2_e.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
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Gallaghersart gears 69 g05 30r2 f from My 3D Printer Designs gallaghersart_gears_69_g05_30r2_f.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
3x Remote Large Dual Gears Filament Extruder ver. 0.3 - Custom 05 30R2 Worm Gears with Water Cooler and 6 into 1 Hot end
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1.83 MiB
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Gallaghersart gears 69 g08 20t a from My 3D Printer Designs gallaghersart_gears_69_g08_20t_a.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
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1.52 MiB
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Gallaghersart gears 69 g08 20t b from My 3D Printer Designs gallaghersart_gears_69_g08_20t_b.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
Download Original 4096 x 2165

1.31 MiB
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Gallaghersart gears 69 g08 20t c from My 3D Printer Designs gallaghersart_gears_69_g08_20t_c.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
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1.56 MiB
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Gallaghersart gears 69 g08 20t d from My 3D Printer Designs gallaghersart_gears_69_g08_20t_d.jpg - 3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
3x Remote Large Dual Gears Filament Extruder ver. 0.02 - Custom 08 20t Worm Gears
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Gallaghersart mjg bt a045 050 12b upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12b_upload.jpg - CoreXY Ver 0.01 - 1x Z axis Belt reduced mount and Ball Screw. X axis motor with belt reduction. Main Touch Screen and Electronics. 1x Water Cooler (*not shown).
CoreXY Ver 0.01 - 1x Z axis Belt reduced mount and Ball Screw. X axis motor with belt reduction. Main Touch Screen and Electronics. 1x Water Cooler (*not shown).
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Gallaghersart mjg bt a045 050 12c upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12c_upload.jpg - CoreXY Ver 0.01 - 1x Z axis Belt reduced mount and Ball Screw. X axis motor with belt reduction. Main Touch Screen and Electronics. 1x Water Cooler (*not shown).
CoreXY Ver 0.01 - 1x Z axis Belt reduced mount and Ball Screw. X axis motor with belt reduction. Main Touch Screen and Electronics. 1x Water Cooler (*not shown).
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1.57 MiB
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Gallaghersart mjg bt a045 050 12d upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12d_upload.jpg - CoreXY Ver 0.01 – Under X Axis Bar
CoreXY Ver 0.01 – Under X Axis Bar
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Gallaghersart mjg bt a045 050 12e upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12e_upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 12f upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12f_upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 12g upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12g_upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 12h upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12h_upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 12k upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12k_upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 12l upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_12l_upload.jpg - CoreXY Ver 0.01 - Front – Left side controller boards, and main touch Screen. Right Side LCD with status and Temps.
CoreXY Ver 0.01 - Front – Left side controller boards, and main touch Screen. Right Side LCD with status and Temps.
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Gallaghersart mjg bt a045 050 101 31upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_31upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 32upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_32upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 51upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_51upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 52 upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_52_upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 71upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_71upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 72upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_72upload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 82pload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_82pload.jpg - CoreXY Stacked Racks Ver 0.01 –
CoreXY Stacked Racks Ver 0.01 –
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Gallaghersart mjg bt a045 050 101 90upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_90upload.jpg - CoreXY Ver 0.01 – Back of Rack. Holds 6 Filaments Spools Per unit or High Power Equipment for Laser or Light CNC
CoreXY Ver 0.01 – Back of Rack. Holds 6 Filaments Spools Per unit or High Power Equipment for Laser or Light CNC
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Gallaghersart mjg bt a045 050 101 92upload from My 3D Printer Designs gallaghersart_mjg_bt_a045_050_101_92upload.jpg - CoreXY Ver 0.01 – Back of Rack. Holds 6 Filaments Spools Per unit or High Power Equipment for Laser or Light CNC
CoreXY Ver 0.01 – Back of Rack. Holds 6 Filaments Spools Per unit or High Power Equipment for Laser or Light CNC
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